AQUA-PURE 3000 LPH Industrial RO Plant

Description

Description

3000 LPH-TECHNICAL SPECIFICATIONS

Flow Rate :

Feed Water:            6000  LPH

Treated Water:            4000 LPH

Reject Water:            2000  LPH

 

	1	RAW WATER PUMP
		Purpose	To feed the Dual Media Filter at pressure more than 2.0 bar, which is min. operating pressure for the filter.
		Specifications	a) MOC: CI
			b) Type : Horizontal Centrifugal
			c) Flow Rate  : 6000 liters per hour
			d) Head : 35 m
			e) Power Required: 2HP
			f) Electrical : 440 V, Three phase , 50 hz
			g) Cycle : 2900 rpm
			h) Make : Lubi, Kirlosker or equilent
			i) Quantity: 1 No.
	2	DUAL MEDIA FILTER
		Purpose	To remove the total suspended solids, dirt, iron and reduce silt density index which can foul the membranes
		Specifications	Vessel :
			a) Make: Seaflo or Equilentb) Material of Construction: FRP c) Diameter: 16”
			d) Height : 65”
			e) Testing Pressure : 10 kg/cm2
			f) Opening : Top & Bottom
			g) Quantity : 1 No.
			Valve :
			a) Make: Initiative
			b) Material of Construction: Aster
			c) Type : Multiport Single lever value
			d) Size : 1.5  inches
			e) Maximum Flow Rate : 12000 LPH
			f) Working Pressure : 2-4 Bar
			g) Working  :  Down-Flow
			Media :
			Mixed bed sand media consisting of the following
			i) Gravel   ii) Pebbles  iii) Quartz Sand  iv) Anthracite
			Average Porosity 50-micron particulate size
			Bed depth: 600 mm
			Pipelines & Accessories:
			Pipe of PVC 10 Bar tested pressure
	3	ACTIVTED CARBON FILTER
		Purpose	To remove the total color, smell, odor, from the water.
		Specifications	Vessel:
			a) Make:  Seaflo or Equilentb) Material of Construction: FRP c) Diameter: 16”
			d) Height: 65”
			e) Testing Pressure: 10 kg/cm2
			f) Opening: Top only
			g) Quantity: 1 No.
			Valve:
			a) Make:
			b) Material of Construction: Aster
			c) Type: Multiport Single lever value
			d) Size: 1.5 inches
			e) Maximum Flow Rate: 12,000 LPH
			f) Working Pressure: 2-4 Bar
			g) Working:  Down-Flow
			Media:
			Mixed bed sand media consisting of the following
			i) Gravel   ii) Pebbles iii) Carbon
			Average Porosity 50-micron particulate size
			Bed depth: 600 mm
			Pipelines & Accessories:
			Pipe of PVC 10 Bar tested pressure
			Testing cock & pressure gauges at inlet-outlet of system
	4	DOSING SYSTEM
		Purpose	To dose, antiscalant chemicals to protect the scaling formation on RO membranes.
		Specifications	a) MOC: PP
			b) Capacity: 10 LPH
			c) Pressure: 7 Bar
			d) Qty.: 1 No.
			e) Make
	5	MICRON FILTER
		Purpose	To remove the fine particles up to 05 microns and reduce silt density index levels to an acceptable level.
		Specifications	Cartridge Filter & Housing
			Housing:
			a) Make:
			b) MOC of Housing: PP
			c) Length : 20”
			d) Diameter: 6.5”
			e) Quantity : 2 No.
			Cartridge :
			f) Make :
			g) Cartridge MOC : Polypropylene
			h) Length:  20”
			i) Diameter: 4.5”
			j) Quantity: 2 no.
			k) Micron rating: 05 micron
	6	HIGH-PRESSURE PUMP
		Purpose	To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure taking into consideration flux rate, flow, and recovery.
		Specifications	a) MOC: Stainless Steel
			b) Type : Vertical Multistage
			c) Flow Rate: 6000 liters per hour
			d) Head: 120 mwc
			e) Power Required: 5 HP
			f) Electrical: 440 V, three phase, 50 hz
			g) Cycle: 2900 rpm
	7	RO MEMBRANE
		Purpose	To remove the major part of TDS up to 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.
		Specifications	a) Type: Spiral Wounded
			b) Diameter of Membrane: 8.0 inch
			c) Length of Membranes: 1 Mt.
			d) No. of Membranes : 3
			e) Recovery per Membrane: 15-17%
			f) Salt Rejection per Membrane:  98-99%
			g) Make of Membranes:  Toray or Eq.
			h) System Recovery: 65-70 %
	8	RO PRESSURE TUBE
		Purpose	To pack Reverse Osmosis Membranes and operate at high pressure up to 300 psi
		Specifications	a) MOC : FRP Composite
			b) Diameter of Pressure Vessel : 8.2 inch
			c) Length of Pressure Vessel :  2.3 m
			d) No. Pressure Vessels: 3
			e) No. of Membrane per Vessel:  1
			f) Make: Sealfo, Spark or Eq.
			g) Position: Horizontal, Series
			h) Arrays: 1 No.
	11	ELECTRICAL PANEL	Seaflo
		Purpose	A control panel is provided as a safety measure for the pumps & other electrical items.
		Specifications	a) Complete Starters, Overload relays, and single-phase preventor for Pump.
			b) Voltmeter, Ammeter, MCB’s, indicating lights
			c) Push Buttons
			d) Rocker Switches for Dosers
			e) Incomers, Auto-Manual Switches
	12	INSTRUMENTATION
		Purpose	a) Flow Meter: To measure the online flow of water
			c) Low-Pressure Switch: To protect the RO pump from dry running
			e) High-Pressure Switch: To protect the RO pump from back pressure
			f) Pressure Gauges:  For calculate ^P for each unit in the RO system
		Specifications	Rota Meter :
			Quantity   :   2 Nos.( permeate & reject line)
			Range: 8.0 cu.m. per hour
			Pressure Switch :
			Quantity   :   2 No.(Low & High)
			Range: 0-450 psi
			Make:
			Pressure Gauges  :
			Quantity:  6 No.
			Range :  0 – 7 bar
			Dail Size:  6  inches
			Type:  Bourdon
13		PLUMBING & FITTINGS
			a) Valves, pipelines RO module is in uPVC,
			b) The System will be on common SS304 base frame